Custom aluminum forging services company in China

Aluminum forged parts manufacturer

INNOVAW provides specialized supply chain solutions and OEM manufacturing services for aluminum alloy forged components to global customers. The company's technical capabilities span collaborative product design, tooling and die development, precision forging, heat treatment process optimization, CNC precision machining, and diverse surface treatment solutions. This enables end-to-end customized manufacturing from engineering drawings and prototype development to finished product delivery. Through a robust quality management system and flexible production capacity, INNOVAW delivers highly reliable and consistent aluminum forging solutions for various application sectors.

Forged Product Cases:

Product Name: Aluminum Control Arm
Industry: Automotive
Material: 6061 T6
Forging Equipment: 1000T
Product Name: Aluminum Forged Blades
Industry: Wind Power Generation
Material: 6082 T6
Forging Equipment: 2000T
Product Name: Aluminum Pump Heads
Industry: Industrial equipment
Material: 6061 T6
Forging Equipment: 630T

Product Name: Valve Body Brackets
Industry: Chemical equipment
Material: 7075 T6
Forging Equipment: 630T
Product Name: Aluminum Automotive Parts
Industry: Automotive
Material: 6082 T6
Forging Equipment: 1600T
Product Name: Electric Vehicle Components
Industry: Vehicles
Material: 6061 T6
Forging Equipment: 1000T

Material Scope：

2xxx series(Al–Cu)

2014
2024
2618
...

6xxx series(Al–Mg–Si)

6061
6082
...

7xxx series(Al–Zn–Mg–Cu)

7050
7075
7080
...

Benefits of Aluminum Forging

High level of strength
Porosity elimination
Lightweight
Easily enhanced surface finish
Low material costs

Why INNOVAW Aluminum Forging

Production Capability

INNOVAW's forging company possesses over 20 years of experience in forging aluminum products. It currently operates 10 aluminum die forging production lines, including various types of forging presses ranging from 160 tons, 315 tons, 400 tons, 630 tons, 1000 tons, 1600 tons, 2000 tons, to 4000 tons. Complemented by comprehensive heat treatment, machining, shot blasting, cleaning, and CNC processing facilities, the company has fully implemented ERP and MES systems to achieve digital, transparent, and precision management of production planning, process control, and quality traceability.

Engineers design optimal production processes and capacity configurations tailored to specific user requirements. We produce aluminum forgings ranging from millimeters to over a thousand millimeters in size and from grams to tens of kilograms in weight, accommodating orders from single-piece prototyping to mass production runs exceeding one million units. Our products serve diverse industries including automotive, medical, wind power, petroleum, mining, agricultural machinery, rail transit, electric bicycles, aerospace, and construction machinery.
- 20000㎡ Work Area
- 200+ Trained Workers
- ERP system,MES Management
- On-time delivery rate 98%

Aluminium Forging Shop
Aluminium Forging Heat Treatment
Aluminium Forging in Progress

Aluminium Forgings Shot Blasting
CNC Machining Shop
Manufacturing Execution System

Technology Advantages

Our forging technology team comprises over 20 engineers providing in-depth support, including DFM analysis, process design and numerical simulation, 3D die design, and rapid prototyping.

Leveraging mature forging process design, full-process parameter control, and online inspection technology, we prevent cracks, dimensional deviations, and other forging defects throughout the entire process from raw material to finished product.

We possess in-depth knowledge of the forging characteristics of diverse metallic materials, enabling us to recommend the most suitable materials, forging methods, and heat treatment processes tailored to customer requirements.

We have the capability to independently design forging dies, ensuring high manufacturing precision and extended die life, along with rapid die trial and optimization capabilities.

Precision die forging processes excel in the high-accuracy manufacturing of products with complex geometries.

Comprehensive heat treatment capabilities to achieve specific mechanical property requirements.

High-precision CNC machining ensures dimensional tolerances, surface roughness, and consistency.
- 3000+ development case
- Average NPD cycle: 6-9weeks
- PPAP approval rate ≥95%
- First trial mold pass rate ≥ 90%

Quality Assurance

Innovaw certified with the world-class IATF 16949 quality control system, the quality management team apply APQP, FMEA, PPAP, MSA, SPC, including control plans and statistics analysis and other core tools to achieve production process control.

Innovaw apply regular process audit via VDA6.3 and product audit via VDA6.5

8D analysis and report is used regular for customer complaints to solve problems from the root.

All products need to pass the whole process inspection, including Spectrometer, 3D scan, X-ray, ZEISS CMM, etc. from the first article to final inspection.

The company possesses comprehensive testing capabilities spanning chemical composition analysis, full-dimension measurement, performance testing, metallographic analysis, UT/CT/PT, and airtightness testing. Customized testing solutions can be developed based on product characteristics.

All testing equipment is regularly calibrated and the record is traceable.
- IATF 16949 certified
- CPK for key dimensions is ≥ 1.33
- Customer complaint rate ≤600 PPM
- First-pass yield >99%

International Services

Personalized customization, flexible service.

sales is the forging industry experts, ensuring seamless communication and rapid response.

Progress management with real-time update.

All products shipped to meet ROHS requirements, Reach requirements, providing EN10204 3.1 certification, CBAM data.

Product traceability, according to the product batch number to trace any shipment from the raw material incoming inspection to the warehouse materials, process inspection records, product production process parameters, both equipment and operators and other records, etc.
- 24-hour after-sales response
- 8D Report Completion Rate: 100%
- Flexible pricing with quality as a priority
- Customized production from 1 to 1 million units

Advantages of Aluminum Forging

INNOVAW's aluminum forged components offer the following key advantages:

1. High Strength and Reliability
The forging process directionally shapes metal flow lines, resulting in a dense internal structure free of porosity and shrinkage porosity. This delivers significantly superior strength, fatigue performance, and reliability compared to castings and machined parts.

2. Lightweight with Significant Weight Reduction
Aluminum's inherently low density, combined with forging-induced high strength, enables structural weight reduction while maintaining performance. This makes it particularly suitable for weight-sensitive industries such as automotive, aerospace, and machinery.

3. Superior Corrosion Resistance
Aluminum alloys possess natural oxidation resistance. Forging creates a more uniform structure, enhancing performance in humid or corrosive environments.

4. Superior Mechanical Properties
Forging refines grain structure, enhancing tensile strength, fatigue life, impact toughness, and deformation resistance.

5. Dimensional Accuracy and Structural Consistency
Forged parts exhibit uniform deformation and continuous fiber orientation, achieving greater dimensional precision and repeatability than castings.

6. Excellent Machinability and Post-Processing Capabilities
Forged aluminum components are well-suited for machining, heat treatment, anodizing, and other surface treatments to meet higher aesthetic and performance requirements.

7. Enhanced Safety
Free from casting defects and featuring dense microstructures, aluminum forgings offer greater safety in load-bearing critical areas such as suspension arms, steering knuckles, and aerospace fasteners.

Customized Services for Aluminum Forgings

developing a new part, are you still worried about quality, delivery and cost?

As a professional aluminum forging manufacturing company in China, INNOVAW provides global customers with high-precision, high-quality custom aluminum forging parts services to meet the individual needs of aluminum alloy parts in various industries.

From idea to finished product, one-stop service saves effort.

Strict production process control and full-process inspection, quality is guaranteed.

Help customers to improve product performance, reduce cost and shorten delivery cycle.

Whether you need small batch customization or mass production, we can provide flexible and efficient solutions.